China high quality Model S30 Low Pressure Stainless Steel Flexible Coupling

Product Description

 1. Available Size: 
  * 
3/4” – 12” ( DN20-DN300mm) 

 2. Maximum Working Pressure : 
 * 350 CHINAMFG ( 25 bar) 
 *  working pressure dependent on material, wall thickness and size of pipe .

3. Application: 
*  
Provides a flexible pipe joint which allows for expansion, contraction and deflection
*  This product joints standard Sch 40S cut grooved pipe  
*  Suit for pipeline medium including cold water, hot water, rare acid, Oil-free air and chemical

4. Material 
  

   Body Material : SS304, SS316, SS316L, SS CE8MN, SS Duplex 2204, SS Duplex 2507 
   Rubber Sealing : EPDM 
   Bolt & Nut :  SS304, SS316 

5.  Dimension Sheet : 
                                                                                                                                                       
    
                                                                                                                           
           Typical for all sizes 

 

Model S30 Stainless Steel Flexible Coupling
Nominal Size Pipe O.D Working Pressure  Pipe End Separation Coupling Dimensions Coupling Bolts
X Y Z Qty Size
mm/inch (mm/inch) (psi/bar) (mm/inch) mm/inch mm/inch mm/inch pcs mm
20           3/4 26.9   1.050 600                          42  0-1.6                  0-0.06 47                   1.850 87                3.425 43              1.693 2 M10x40
25                       1 32            1.260 500            35 0-1.6                  0-0.06 53             2.087 90    3.543 43     1.693 2 M10x45
32               1 1/4 38     1.496 500              35 0-1.6                  0-0.06 58          2.283 94        3.700 44        1.732 2 M10x45
32               1 1/4 42.4   1.660 500             35 0-1.6                  0-0.06 62      2.441 106  4.173 44        1.732 2 M10x45
40                  1 1/2 48.3   1.900 500            35 0-1.6                  0-0.06 67      2.638 106   4.173 43     1.693 2 M10x45
50                      2 57     2.244 500            35 0-1.6                  0-0.06 77       3.031 116   4.567 43    1.693 2 M10x50
50               2 60.3   2.375 500            35 0-1.6                  0-0.06 78            3.071 117    4.606 43     1.693 2 M10x50
65               2 1/2 73        2.875 500             35 0-1.6                  0-0.06 94         3.700 134   5.275 44        1.732 2 M10x50
65               2 1/2 76.1       3.000 500             35 0-1.6                  0-0.06 94         3.700 134   5.275 44        1.732 2 M10x50
80               3 88.9     3.500 500             35 0-1.6                  0-0.06 110         4.330 150   5.905 45       1.771 2 M10x50
100               4 108     4.250 450           31 0-3.2                 0-0.13 135         5.315 184   7.244 47     1.850 2 M12x60
100               4 114   4.500 450           31 0-3.2                 0-0.13 139        5.472 190  7.480 48    1.890 2 M12x60
125               5 133   5.250 400           28 0-3.2                 0-0.13 164        6.456 215   8.465 48    1.890 2 M12x60
125               5 141.3   5.563 400           28 0-3.2                 0-0.13 168       6.614 215   8.465 48    1.890 2 M12x60
150              6 159   6.259 350           25 0-3.2                 0-0.13 190      7.480 240  9.448 49    1.929 2 M12x70
150              6 168.3  6.625 350           25 0-3.2                 0-0.13 198      7.795 246     9.685 49    1.929 2 M12x70
200             8 219.1  8.625 350           25 0-3.2                 0-0.13 253  9.961 318    12.519 57    2.244 2 M12x70
250           10 273   10.750 300           21 0-3.2                 0-0.13 315   12.401 396  15.590 59         2.322 2 M20x110
300            12 323.9  12.750 300           21 0-3.2                 0-0.13 372  14.645 452  17.795 60      2.362 2 M20x110

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flexible coupling

Can flexible couplings be used in heavy-duty applications such as mining and construction?

Yes, flexible couplings can be used in heavy-duty applications such as mining and construction, where the equipment operates under challenging conditions and encounters high loads, vibrations, and misalignments. Flexible couplings offer several advantages that make them suitable for these demanding environments:

  • Misalignment Compensation: Heavy-duty equipment in mining and construction may experience misalignment due to the rough terrain, uneven surfaces, or heavy loads. Flexible couplings can handle both angular and parallel misalignment, ensuring smooth power transmission even in these adverse conditions.
  • Shock and Vibration Absorption: Mining and construction operations often involve high-impact loads and vibrations. Flexible couplings can dampen and absorb these shocks, protecting the connected components from damage and reducing wear and tear on the equipment.
  • Torsional Stiffness: While flexible couplings are designed to accommodate misalignment, they still maintain a certain level of torsional stiffness to transmit torque efficiently. This is crucial in heavy-duty applications, where high torque is required to drive the machinery.
  • Corrosion and Contamination Resistance: In mining and construction environments, equipment may be exposed to dust, dirt, water, and chemicals. Flexible couplings made from corrosion-resistant materials can withstand these harsh conditions, ensuring reliable performance and longevity.
  • High Torque Transmission: Heavy-duty machinery often requires high torque transmission between the driving and driven components. Flexible couplings are capable of transmitting high torque efficiently, which is essential for the operation of large-scale equipment.
  • Reduced Downtime: The robustness and reliability of flexible couplings in heavy-duty applications contribute to reduced downtime. By minimizing the impact of misalignment, shocks, and vibrations, flexible couplings help prevent unexpected breakdowns and maintenance issues.

When selecting a flexible coupling for heavy-duty applications, it’s important to consider the specific requirements of the machinery and the operating conditions. Factors such as the type of equipment, torque and speed requirements, environmental conditions, and expected loads should be taken into account.

Overall, flexible couplings are a versatile solution for power transmission in heavy-duty applications, providing the necessary flexibility, durability, and performance to withstand the challenges posed by the mining and construction industries.

flexible coupling

Can flexible couplings be used in high-temperature environments, such as furnaces and kilns?

Flexible couplings can be used in high-temperature environments, such as furnaces and kilns, but the selection of the appropriate coupling is crucial to ensure reliable performance and longevity under these extreme conditions. Here are some key considerations:

  • Material Selection: The choice of materials is critical when using flexible couplings in high-temperature applications. Look for couplings made from heat-resistant materials that can withstand the elevated temperatures without experiencing significant degradation. Common materials used for high-temperature couplings include stainless steel, high-temperature alloys, and certain types of elastomers designed for heat resistance.
  • Lubrication: High temperatures can cause lubricants to break down or evaporate more quickly. Some flexible couplings may require specialized high-temperature lubricants to ensure smooth operation and reduce wear at elevated temperatures. Check the manufacturer’s recommendations for lubrication in high-temperature environments.
  • Thermal Expansion: In high-temperature applications, the equipment and shafts may experience thermal expansion, leading to misalignment. Flexible couplings with higher misalignment capabilities may be necessary to accommodate these thermal effects and prevent additional stress on the system.
  • Torsional Stiffness: Consider the required torsional stiffness for the specific application. In high-temperature environments, couplings may experience changes in stiffness due to temperature variations. It is essential to choose a coupling with appropriate torsional characteristics for the intended operating temperature range.
  • Application Specifics: Evaluate the specific operating conditions of the furnace or kiln, including the maximum and fluctuating temperatures, vibration levels, and potential exposure to chemicals or other harsh elements. Choose a coupling that can withstand these conditions without compromising performance or safety.
  • Coupling Type: Different types of flexible couplings offer varying degrees of heat resistance and performance capabilities. For example, certain types of disc couplings or metal bellows couplings are more suitable for high-temperature environments due to their robust construction and resistance to heat.
  • Regular Maintenance: In high-temperature applications, couplings may be subject to more stress and wear. Regular inspection and maintenance are essential to monitor the coupling’s condition, lubrication, and alignment to ensure it continues to function optimally in the challenging environment.

Overall, flexible couplings can be utilized in high-temperature environments, but it is vital to choose a coupling specifically designed and rated for these conditions. Working closely with coupling manufacturers and considering the specific demands of the application will help ensure that the selected coupling can handle the challenges posed by furnaces, kilns, and other high-temperature equipment, providing reliable power transmission and contributing to the overall efficiency and safety of the system.

flexible coupling

How does a flexible coupling affect the noise and vibration levels in a mechanical system?

A flexible coupling plays a crucial role in controlling noise and vibration levels in a mechanical system. It can significantly impact the overall smoothness and quietness of the system’s operation, contributing to enhanced performance and reduced wear on connected components.

Noise Reduction:

Flexible couplings help reduce noise in a mechanical system through their inherent ability to dampen vibrations. When the shafts of rotating machinery are not perfectly aligned, it can lead to vibrations that are transmitted throughout the system, resulting in noise generation. The elastomeric or flexible element of the coupling acts as a vibration dampener, absorbing and dissipating these vibrations. As a result, the noise levels in the system are reduced, creating a quieter operating environment.

Vibration Damping:

Vibrations in a mechanical system can lead to increased wear and tear on critical components, such as bearings, seals, and gears. Excessive vibrations can also cause resonance and damage to the system over time. Flexible couplings can effectively dampen vibrations by acting as a buffer between the driving and driven shafts. The flexible element absorbs the shock and vibrations, preventing them from propagating to other parts of the system. This vibration damping capability not only reduces noise but also protects the system from potential mechanical failures, extending the lifespan of the equipment.

Alignment Compensation:

Misalignment between shafts is a common cause of vibration and noise in rotating machinery. Flexible couplings excel at compensating for both angular and parallel misalignment. By accommodating misalignment, the coupling reduces the forces acting on the shafts and minimizes the generation of vibrations and noise. Proper alignment through the use of a flexible coupling ensures that the system operates smoothly and quietly.

Effect on Equipment Reliability:

Reducing noise and vibration levels has a positive impact on the reliability of connected equipment. Lower vibrations mean less stress on bearings and other rotating components, leading to extended component life and reduced maintenance requirements. A quieter operating environment can also be essential for certain applications, such as in laboratories or precision manufacturing processes, where excessive noise can interfere with delicate tasks or measurements.

Applications:

Flexible couplings find application in a wide range of industries, such as manufacturing, power generation, material handling, automotive, aerospace, and robotics. They are commonly used in pumps, compressors, fans, conveyors, and other rotating machinery where noise and vibration control are critical for smooth and reliable operation.

Summary:

A flexible coupling’s ability to reduce noise and dampen vibrations makes it an essential component in mechanical systems. By compensating for misalignment and providing vibration dampening properties, the flexible coupling enhances the overall system performance, reduces noise levels, and protects connected equipment from excessive wear and mechanical failures. Choosing the right type of flexible coupling based on the specific application requirements can have a significant impact on noise reduction and vibration control in the mechanical system.

China high quality Model S30 Low Pressure Stainless Steel Flexible Coupling  China high quality Model S30 Low Pressure Stainless Steel Flexible Coupling
editor by CX 2024-01-12