China Professional High Quality 304 Stainless Steel Heavy Duty Flex Flexible Pipe Exhaust Coupling

Product Description

Application

Flexible Exhaust Pipe Connector:

It is installed in the exhaust pipe between the engine exhaust branch pipe and the muffler, which makes the connection of the entire exhaust system flexible and plays a role in reducing noise. Easy to install and extend the life of exhaust noise reduction system.

Mainly used for light trucks, small passenger cars and buses. The structure is a double-layer corrugated pipe covered with a steel wire mesh sleeve, and the 2 ends are a straight edge segment outer snap ring structure. In order to improve the noise reduction effect, an expansion joint or mesh sleeve can be installed in the bellows.

NDMINAL LINSIDE
DIAMETER I.D

OVERALLLENGTH
O/L

OVERALLLENGTH O/L

OVERALLLENGTHO/L

NOMINAL INSIDE
DIAMETER I.D

OVERALLLENGTH 

O/L

1-3/4 ” (45mm)

4 ” (102mm)

2-1/2 “(63.5mm)

4 ” (102mm)

43mm

120mm

6 ” (152mm)

6 ” (152mm)

165mm

8 ” (203mm)

8 ” (203mm)

180mm

9 ” (230mm)

9 ” (230mm)

50mm(52mm)

120mm

10 ” (254mm)

10 ” (254mm)

165mm

11 ” (280mm)

11 ” (280mm)

54.5mm

120mm

2″(51mm)

12 ” (305mm)

12 ” (305mm)

150mm

4 ” (102mm)

3 “(76.2mm)

4 ” (102mm)

180mm

6 ” (152mm)

6 ” (152mm)

200mm

8 ” (203mm)

8 ” (203mm)

250mm

9 ” (230mm)

10 ” (254mm)

60mm(61mm)

160mm

10 ” (254mm)

12 ” (305mm)

200mm

2-1/4 ” (57.2mm)

11 ” (280mm)

6 ” (152mm)

240mm

12 ” (305mm)

3-1/2″ (89mm)

8 ” (203mm)

65mm

150mm

4 ” (102mm)

10 ” (254mm)

200mm

6 ” (152mm)

12 ” (305mm)

70mm

100m

8 ” (203mm)

4″ (102mm)

8 ” (203mm)

120mm

9 ” (230mm)

10 ” (254mm)

150mm

10 ” (254mm)

12 ” (305mm)

200mm

11 ” (280mm)

Other sizes are available,ID32,ID36,ID38,ID40,ID46,ID48,ID115,ID125etc

12 ” (305mm)

  

Detailed Photos

1-3/4″ Autozone Exhaust Flex Muffler Pipe Hose

Company Profile

ZHangZhoug Tieyong Machinery Manufacturing Co., Ltd. is located in Gaohu Industrial Zone, Gaohu Town, Xihu (West Lake) Dis. County, ZHangZhoug Province, China. Foundry company covers an area of 17, 000 square meters, building area of 13, 000 square meters; Copper Aluminum Zinc Company covers an area of 20000 square meters. We are good at making all kinds of mechanical parts. Our production processes include investment casting (precision casting), coated sand casting, lost mold casting, calcination, red stamping, machining (CNC machining), rod machining, injection molding and stamping. We have 8 wax shooting machines with 13 stations, 2 sets of shell drying line, 1 set of disappearing mold production line, 1 set of coated sand production line, 1 set of forging line, 6 sets of medium frequency casting furnace, more than 30 sets of CHINAMFG solution after cleaning, investment casting spectral analysis instruments. More than 30 sets of die-casting red forging, 16 sets of injection molding machines, 3 sets of high material high-speed extrusion production lines, 10 sets of punching press, more than 200 sets of finishing equipment. Material range includes stainless steel, carbon steel, alloy steel, copper alloy, aluminum alloy, zinc alloy, plastic and so on. There are 10 technical enginers, 4 inspection engineers, 2 production engineers, 42 technical production masters of each specialty, and more than 400 other operating personnel. Our company is export-oriented, selling to Australia, USA, Canada, UK, (UK, UK), Netherlands, France, Germany, Denmark, Sweden, Finland, Russia, Spain, Portugal. The products are widely used in heavy equipment, automotive spare parts, Marine parts, petrochemical processing, wind turbine equipment, power plant, substation accessories, food processing industry and medical instruments. We do non-standard customized mechanical parts, can be produced according to the demand. “Integrity-based, quality first, service first” is our business philosophy, unity and enterprising, better, faster, stronger is our most sought goal, we are committed to build a talent team, integrate industry resources, and strive to further develop into a great machine parts manufacturing enterprise. We look CHINAMFG to working with you to create a better future.

Application

Packaging & Shipping

 

Certifications

 

FAQ

1.What is the Minimum Order Quantity?
5~1000 pcs.And we also accpet sample orders.
2. Can you manufacture according to customer’s samples?
According to samples, we can make drawing, tooling and sample
3.How long will it take to make new samples according to customer’s drawing or sample?
Totally 20 days. 10 days for tooling and another 10 days for sample. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flexible coupling

How does a flexible coupling contribute to the longevity of connected equipment?

A flexible coupling plays a crucial role in enhancing the longevity of connected equipment in various ways. It acts as a mechanical interface between two shafts, connecting them while accommodating misalignment, dampening vibrations, and transmitting torque. Here’s how a flexible coupling contributes to the longevity of connected equipment:

  • Misalignment Compensation: One of the primary functions of a flexible coupling is to compensate for both angular and parallel misalignment between two shafts. Misalignment can occur due to various factors, including thermal expansion, assembly errors, or settling of foundation, which can exert excessive stress on the connected equipment. By allowing misalignment, the flexible coupling reduces the stress transmitted to the shafts and connected components, preventing premature wear and failure.
  • Shock and Vibration Dampening: Flexible couplings are designed to absorb shocks and dampen vibrations that occur during operation. Vibrations and shocks can be detrimental to connected equipment, leading to fatigue, wear, and premature failure of components. The coupling acts as a buffer, reducing the impact of vibrations and protecting the equipment from potential damage.
  • Reduced Stress Concentration: A rigid coupling can create stress concentration points on the shafts, leading to fatigue and cracking over time. Flexible couplings distribute the load more evenly along the shafts, reducing stress concentration and minimizing the risk of failure.
  • Transmitting Torque Smoothly: Flexible couplings transmit torque from one shaft to another smoothly, without introducing sudden torque spikes or shocks. This even torque transfer prevents sudden loading on connected equipment, minimizing the risk of damage or accelerated wear on gears, bearings, and other components.
  • Controlling Torsional Vibrations: In systems where torsional vibrations are a concern, certain types of flexible couplings are designed to address this issue. These couplings help control torsional vibrations, which can be damaging to the equipment and cause premature failure.
  • Thermal Expansion Compensation: When the equipment operates at different temperatures, thermal expansion can lead to misalignment between the shafts. A flexible coupling can accommodate the thermal expansion, ensuring that the connected equipment remains aligned and preventing stress on the components.
  • Isolation from External Forces: External forces like impact loads or shaft disturbances can affect the connected equipment. A flexible coupling isolates the equipment from these external forces, protecting it from potential damage.

By providing these essential functions, a flexible coupling helps extend the lifespan of connected equipment by reducing wear and tear, preventing premature failures, and ensuring smooth, reliable operation. The longevity of the connected equipment ultimately results in reduced maintenance costs and increased productivity.

flexible coupling

How does a flexible coupling help in torque and rotational speed control?

A flexible coupling plays a crucial role in torque and rotational speed control in rotating machinery. It offers several benefits that contribute to efficient power transmission and help maintain desired operating conditions:

  • Torque Transmission: Flexible couplings transmit torque from one shaft to another while accommodating misalignments. They provide a reliable connection that allows the driving shaft to transfer rotational force (torque) to the driven shaft without causing undue stress on the connected components.
  • Smooth Power Transmission: Flexible couplings help reduce shocks and vibrations that can occur during startup, shutdown, or sudden load changes. By damping these vibrations, the coupling ensures smooth power transmission and protects the connected equipment from unnecessary wear.
  • Rotational Speed Control: In certain applications, especially those involving precision motion control, maintaining consistent rotational speed is critical. Flexible couplings can help by minimizing backlash and torsional wind-up. Backlash refers to the play or gap between the coupling’s components, while torsional wind-up is the twisting deformation that can occur under torque load. Flexible couplings with low backlash and high torsional stiffness contribute to accurate rotational speed control.
  • Compensation for Misalignment: Rotating machinery may experience misalignment due to various factors such as thermal expansion, foundation settling, or machining tolerances. Flexible couplings accommodate angular, parallel, and axial misalignments, which helps in maintaining proper alignment between the shafts and reduces unnecessary torque variations.
  • Protection from Overloads: Flexible couplings can act as a mechanical fuse by disengaging or slipping when subjected to excessive torque loads. This feature protects the connected components from damage caused by sudden overloads or jamming events.
  • Energy Efficiency: Certain types of flexible couplings, such as elastomeric couplings or beam couplings, have low mass and inertia. This characteristic reduces energy losses and contributes to overall system efficiency.

By providing reliable torque transmission, smooth power transfer, rotational speed control, and compensation for misalignment, flexible couplings optimize the performance and longevity of rotating machinery. Additionally, they enhance the safety and efficiency of various industrial processes by protecting equipment from excessive loads and ensuring smooth operation in diverse applications.

flexible coupling

Can flexible couplings accommodate high torque and high-speed applications?

Yes, flexible couplings can accommodate both high torque and high-speed applications, but the suitability depends on the specific design and material of the flexible coupling. Different types of flexible couplings have varying torque and speed capacities, and it’s crucial to select the right type of coupling based on the application requirements.

High Torque Applications:

Some flexible couplings, such as gear couplings and disc couplings, are designed to handle high torque levels. Gear couplings consist of toothed hubs that mesh with each other, providing a robust and efficient torque transmission. They are commonly used in heavy-duty industrial applications, such as steel mills, mining equipment, and power generation plants, where high torque loads are prevalent.

Disc couplings are also suitable for high torque applications. They use a series of flexible metal discs that can handle significant torque while compensating for misalignment. Disc couplings are often used in high-speed machinery and critical applications where precise torque transmission is essential.

High-Speed Applications:

Flexible couplings can also be used in high-speed applications. For instance, certain disc couplings, elastomeric couplings, and grid couplings are capable of handling high rotational speeds. These couplings have low inertia, which means they can respond quickly to changes in speed and provide efficient power transmission at high RPMs.

Elastomeric couplings, such as jaw couplings and tire couplings, are commonly used in various industrial applications, including pumps, compressors, and fans, where both torque and speed requirements are high. They offer good flexibility and damping properties, making them suitable for applications with high-speed variations and vibrations.

Considerations:

When selecting a flexible coupling for high torque and high-speed applications, several factors should be considered:

  • The torque and speed ratings provided by the coupling manufacturer should be checked to ensure they meet or exceed the application’s requirements.
  • The design and materials of the coupling should be suitable for the specific operating conditions, including temperature, environment, and potential exposure to corrosive substances.
  • Proper alignment and installation of the coupling are critical to ensure optimal performance and prevent premature wear.
  • In some cases, it may be necessary to use additional components, such as torque limiters or speed reducers, to protect the coupling and the connected equipment from excessive loads or speed fluctuations.

In conclusion, flexible couplings can indeed accommodate high torque and high-speed applications, but the appropriate coupling type and proper selection are essential to ensure reliable and efficient performance in these demanding conditions.

China Professional High Quality 304 Stainless Steel Heavy Duty Flex Flexible Pipe Exhaust Coupling  China Professional High Quality 304 Stainless Steel Heavy Duty Flex Flexible Pipe Exhaust Coupling
editor by CX 2024-04-29