Product Description
Product Description
Product Parameters
| product | Kc Series Steel Casting Flexible Sprocket Roller Chain Coupling for test benches |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc . |
| size | ISO standard ,customer requirements |
| kind | expansion sleeve Z1/Z2/Z3/Z4/Z5/Z6/Z7/Z8/Z9/Z10/Z11/Z12/Z13/Z14/Z18/Z19 |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 ,SGS |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
workshop & equipment
Production process
Certifications
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .Excellent after-sales service
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
20-30 working days as usual
30-40 working days in busy season
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.
3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.
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Can flexible couplings be used in heavy-duty applications such as mining and construction?
Yes, flexible couplings can be used in heavy-duty applications such as mining and construction, where the equipment operates under challenging conditions and encounters high loads, vibrations, and misalignments. Flexible couplings offer several advantages that make them suitable for these demanding environments:
- Misalignment Compensation: Heavy-duty equipment in mining and construction may experience misalignment due to the rough terrain, uneven surfaces, or heavy loads. Flexible couplings can handle both angular and parallel misalignment, ensuring smooth power transmission even in these adverse conditions.
- Shock and Vibration Absorption: Mining and construction operations often involve high-impact loads and vibrations. Flexible couplings can dampen and absorb these shocks, protecting the connected components from damage and reducing wear and tear on the equipment.
- Torsional Stiffness: While flexible couplings are designed to accommodate misalignment, they still maintain a certain level of torsional stiffness to transmit torque efficiently. This is crucial in heavy-duty applications, where high torque is required to drive the machinery.
- Corrosion and Contamination Resistance: In mining and construction environments, equipment may be exposed to dust, dirt, water, and chemicals. Flexible couplings made from corrosion-resistant materials can withstand these harsh conditions, ensuring reliable performance and longevity.
- High Torque Transmission: Heavy-duty machinery often requires high torque transmission between the driving and driven components. Flexible couplings are capable of transmitting high torque efficiently, which is essential for the operation of large-scale equipment.
- Reduced Downtime: The robustness and reliability of flexible couplings in heavy-duty applications contribute to reduced downtime. By minimizing the impact of misalignment, shocks, and vibrations, flexible couplings help prevent unexpected breakdowns and maintenance issues.
When selecting a flexible coupling for heavy-duty applications, it’s important to consider the specific requirements of the machinery and the operating conditions. Factors such as the type of equipment, torque and speed requirements, environmental conditions, and expected loads should be taken into account.
Overall, flexible couplings are a versatile solution for power transmission in heavy-duty applications, providing the necessary flexibility, durability, and performance to withstand the challenges posed by the mining and construction industries.
Can flexible couplings be used in high-temperature environments, such as furnaces and kilns?
Flexible couplings can be used in high-temperature environments, such as furnaces and kilns, but the selection of the appropriate coupling is crucial to ensure reliable performance and longevity under these extreme conditions. Here are some key considerations:
- Material Selection: The choice of materials is critical when using flexible couplings in high-temperature applications. Look for couplings made from heat-resistant materials that can withstand the elevated temperatures without experiencing significant degradation. Common materials used for high-temperature couplings include stainless steel, high-temperature alloys, and certain types of elastomers designed for heat resistance.
- Lubrication: High temperatures can cause lubricants to break down or evaporate more quickly. Some flexible couplings may require specialized high-temperature lubricants to ensure smooth operation and reduce wear at elevated temperatures. Check the manufacturer’s recommendations for lubrication in high-temperature environments.
- Thermal Expansion: In high-temperature applications, the equipment and shafts may experience thermal expansion, leading to misalignment. Flexible couplings with higher misalignment capabilities may be necessary to accommodate these thermal effects and prevent additional stress on the system.
- Torsional Stiffness: Consider the required torsional stiffness for the specific application. In high-temperature environments, couplings may experience changes in stiffness due to temperature variations. It is essential to choose a coupling with appropriate torsional characteristics for the intended operating temperature range.
- Application Specifics: Evaluate the specific operating conditions of the furnace or kiln, including the maximum and fluctuating temperatures, vibration levels, and potential exposure to chemicals or other harsh elements. Choose a coupling that can withstand these conditions without compromising performance or safety.
- Coupling Type: Different types of flexible couplings offer varying degrees of heat resistance and performance capabilities. For example, certain types of disc couplings or metal bellows couplings are more suitable for high-temperature environments due to their robust construction and resistance to heat.
- Regular Maintenance: In high-temperature applications, couplings may be subject to more stress and wear. Regular inspection and maintenance are essential to monitor the coupling’s condition, lubrication, and alignment to ensure it continues to function optimally in the challenging environment.
Overall, flexible couplings can be utilized in high-temperature environments, but it is vital to choose a coupling specifically designed and rated for these conditions. Working closely with coupling manufacturers and considering the specific demands of the application will help ensure that the selected coupling can handle the challenges posed by furnaces, kilns, and other high-temperature equipment, providing reliable power transmission and contributing to the overall efficiency and safety of the system.
Can flexible couplings be used in corrosive or harsh environments?
Yes, flexible couplings can be designed and selected to be used in corrosive or harsh environments. The choice of materials and coatings plays a crucial role in ensuring the coupling’s durability and performance under challenging conditions.
Corrosion-Resistant Materials:
In corrosive environments, it is essential to use materials that can withstand chemical attacks and oxidation. Stainless steel, specifically grades like 316 or 17-4 PH, is commonly chosen for flexible couplings in such situations. Stainless steel offers excellent corrosion resistance, making it suitable for applications where the coupling may come into contact with corrosive substances or moisture.
Special Coatings:
For certain harsh environments, coupling manufacturers may apply special coatings to enhance the coupling’s corrosion resistance. Examples of coatings include zinc plating, nickel plating, or epoxy coatings. These coatings provide an additional layer of protection against corrosive agents and help extend the coupling’s lifespan.
Sealed Designs:
In environments where the coupling is exposed to contaminants like dust, dirt, or moisture, sealed designs are preferred. Sealed flexible couplings prevent these substances from entering the coupling’s internal components, thus reducing the risk of corrosion and wear. The sealed design also helps to maintain the coupling’s performance over time in challenging conditions.
High-Temperature Applications:
For harsh environments with high temperatures, flexible couplings made from high-temperature resistant materials, such as certain heat-resistant stainless steels or superalloys, can be used. These materials retain their mechanical properties and corrosion resistance even at elevated temperatures.
Chemical Resistance:
For applications where the coupling might encounter chemicals or solvents, it is essential to select a coupling material that is chemically resistant. This prevents degradation and ensures the coupling’s integrity in such environments.
Specialized Designs:
In some cases, where the environment is exceptionally harsh or unique, custom-designed flexible couplings may be necessary. Engineering a coupling to meet the specific demands of the environment ensures optimal performance and reliability.
Consultation with Manufacturers:
When considering flexible couplings for corrosive or harsh environments, it is advisable to consult with coupling manufacturers or engineering experts. They can provide valuable insights and recommend suitable materials, coatings, and designs based on the specific operating conditions.
Summary:
Flexible couplings can indeed be used in corrosive or harsh environments, provided the appropriate materials, coatings, and designs are chosen. Stainless steel, sealed designs, and special coatings are some of the solutions that enhance the coupling’s corrosion resistance and performance. It is essential to consider the specific environment and application requirements when selecting a flexible coupling to ensure optimal functionality and durability in challenging conditions.
editor by CX 2024-05-07