Product Description

 

Basic Info. of Our Customized CNC Machining Parts
Quotation	According To Your Drawings or Samples. (Size, Material, Thickness, Processing Content And Required Technology, etc.)
Tolerance	+/-0.005 – 0.01mm (Customizable)
Surface Roughness	Ra0.2 – Ra3.2 (Customizable)
Materials Available	Aluminum, Copper, Brass, Stainless Steel, Titanium, Iron, Plastic, Acrylic, PE, PVC, ABS, POM, PTFE etc.
Surface Treatment	Polishing, Surface Chamfering, Hardening and Tempering, Nickel plating, Chrome plating, zinc plating, Laser engraving, Sandblasting, Passivating, Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, etc.
Processing	Hot/Cold forging, Heat treatment, CNC Turning, Milling, Drilling and Tapping, Surface Treatment, Laser Cutting, Stamping, Die Casting, Injection Molding, etc.
Testing Equipment	Coordinate Measuring Machine (CMM) / Vernier Caliper/ / Automatic Height Gauge /Hardness Tester /Surface Roughness Teste/Run-out Instrument/Optical Projector, Micrometer/ Salt spray testing machine
Drawing Formats	PRO/E, Auto CAD, CHINAMFG Works , UG, CAD / CAM / CAE, PDF
Our Advantages	1.) 24 hours online service & quickly quote and delivery. 2.) 100% quality inspection (with Quality Inspection Report) before delivery. All our products are manufactured under ISO 9001:2015. 3.) A strong, professional and reliable technical team with 16+ years of manufacturing experience. 4.) We have stable supply chain partners, including raw material suppliers, bearing suppliers, forging plants, surface treatment plants, etc. 5.) We can provide customized assembly services for those customers who have assembly needs.

 

Available Material
Stainless Steel	SS201,SS301, SS303, SS304, SS316, SS416, etc.
Steel	mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass	HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80, etc.
Copper	C11000, C12000,C12000, C36000 etc.
Aluminum	A380, AL2571, AL6061, Al6063, AL6082, AL7075, AL5052, etc.
Iron	A36, 45#, 1213, 12L14, 1215 etc.
Plastic	ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.
Others	Various types of Titanium alloy, Rubber, Bronze, etc.

Available Surface Treatment
Stainless Steel	Polishing, Passivating, Sandblasting, Laser engraving, etc.
Steel	Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, etc.
Aluminum parts	Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing, etc.
Plastic	Plating gold(ABS), Painting, Brushing(Acylic), Laser engraving, etc.

FAQ:

Q1: Are you a trading company or a factory?
A1: We are a factory

Q2: How long is your delivery time?
A2: Samples are generally 3-7 days; bulk orders are 10-25 days, depending on the quantity and parts requirements.

Q3: Do you provide samples? Is it free or extra?
A3: Yes, we can provide samples, and we will charge you based on sample processing. The sample fee can be refunded after placing an order in batches.

Q4: Do you provide design drawings service?
A4: We mainly customize according to the drawings or samples provided by customers. For customers who don’t know much about drawing, we also   provide design and drawing services. You need to provide samples or sketches.

Q5: What about drawing confidentiality?
A5: The processed samples and drawings are strictly confidential and will not be disclosed to anyone else.

Q6: How do you guarantee the quality of your products?
A6: We have set up multiple inspection procedures and can provide quality inspection report before delivery. And we can also provide samples for you to test before mass production.
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Torque and Speed Ratings of Flange Couplings

Flange couplings are available in various sizes and designs to accommodate a wide range of torque and rotational speed requirements. The torque and speed ratings of flange couplings depend on several factors, including their size, material, and design.

Torque Rating:

The torque rating of a flange coupling indicates the maximum amount of torque it can transmit without experiencing failure or damage. It is typically specified in Nm (Newton-meters) or lb-ft (pound-feet). The torque rating varies for different sizes and types of flange couplings. Larger flange couplings generally have higher torque ratings compared to smaller ones.

Speed Rating:

The speed rating of a flange coupling represents the maximum rotational speed at which it can operate reliably without excessive vibration or wear. It is typically expressed in RPM (revolutions per minute). The speed rating is influenced by factors such as the design, material, and balancing of the flange coupling. Higher-speed applications require flange couplings that can handle the increased centrifugal forces and dynamic loads associated with higher RPMs.

Size and Type:

The torque and speed ratings vary for different sizes and types of flange couplings. For example:

• Smaller flange couplings, such as those used in light-duty applications, may have torque ratings ranging from a few Nm to several hundred Nm, and speed ratings up to a few thousand RPM.
• Larger flange couplings, used in heavy-duty industrial applications, can have torque ratings exceeding several thousand Nm and speed ratings that may reach tens of thousands of RPM.
• Flexible flange couplings may have slightly lower torque ratings compared to rigid flange couplings but offer greater misalignment compensation.

Manufacturer Specifications:

It is essential to refer to the manufacturer’s specifications and technical data to determine the specific torque and speed ratings for each size and type of flange coupling. Manufacturers typically provide detailed performance data to help users select the appropriate flange coupling for their specific application.

Application Considerations:

When selecting a flange coupling, it is crucial to consider the torque and speed requirements of the application. The operating conditions, such as load fluctuations and thermal effects, should also be taken into account to ensure the flange coupling’s reliable performance and longevity.

Conclusion:

Flange couplings come in various sizes and designs, each with its own torque and speed ratings. Properly selecting a flange coupling that meets the specific torque and speed requirements of the application is essential to ensure efficient and trouble-free power transmission in mechanical systems.

What are the Temperature and Environmental Limitations of Flange Couplings?

Flange couplings, like any mechanical component, have certain temperature and environmental limitations that can impact their performance and lifespan. It’s crucial to understand these limitations to select the appropriate flange coupling for specific applications. Here are the key factors to consider:

1. Temperature: Flange couplings are typically manufactured from materials that can withstand a range of temperatures. The maximum and minimum operating temperatures will depend on the material composition of the coupling. Common materials used for flange couplings, such as steel or stainless steel, can handle a broad temperature range from -40°C to 300°C or higher. However, extreme temperatures beyond the recommended range can cause material degradation, loss of strength, and potential failure of the coupling. In high-temperature applications, specialized materials like heat-resistant alloys may be used to maintain coupling integrity.

2. Corrosive Environments: Flange couplings operating in corrosive environments, such as chemical processing plants or marine applications, should be made from materials that resist corrosion. Stainless steel or other corrosion-resistant alloys are commonly used for such conditions. Regular inspection and maintenance are crucial to monitor the coupling’s condition and protect against premature failure due to corrosion.

3. Hazardous Environments: In certain industries, flange couplings may be exposed to hazardous or explosive atmospheres. In such cases, it’s essential to choose flange couplings that meet relevant safety standards, such as ATEX or IECEx, and are specifically designed and certified for use in hazardous environments.

4. Cleanliness and Hygienic Requirements: Industries such as food processing, pharmaceuticals, and biotechnology have strict hygiene standards. Flange couplings used in these applications should be easy to clean and constructed from materials that meet sanitary requirements to prevent contamination and ensure product purity.

5. Environmental Factors: Flange couplings used in outdoor applications may be exposed to various environmental factors such as moisture, dust, and UV radiation. Choosing couplings with appropriate protective coatings or seals can help enhance their resistance to environmental elements and extend their service life.

Before selecting a flange coupling for a specific application, it’s essential to consider the temperature and environmental conditions it will be exposed to. Consulting with coupling manufacturers or engineers can help ensure that the chosen flange coupling is suitable for the intended operating environment and will deliver reliable performance over its expected lifespan.

Advantages of Flange Couplings in Mechanical Systems

Flange couplings offer several advantages in mechanical systems, making them a popular choice for connecting shafts in various applications:

• High Torque Transmission: Flange couplings provide a rigid and secure connection between shafts, allowing for efficient transmission of high torque without slippage or power loss.
• Precise Alignment: Proper alignment of flange couplings ensures that the connected shafts are in perfect axial alignment, reducing the risk of excessive bearing loads and increasing the longevity of the machinery.
• Zero Backlash: Flange couplings have no play or free movement between the shafts, resulting in immediate torque transmission and precise motion control, especially in applications requiring precise positioning.
• Robust and Durable: Flange couplings are typically made from high-quality materials such as steel, cast iron, or aluminum, providing excellent durability and resistance to wear and corrosion.
• Wide Range of Sizes and Torque Capacities: Flange couplings are available in various sizes and configurations, allowing them to be used in a wide range of applications with different torque requirements.
• Simple Installation: Installing flange couplings is relatively straightforward, requiring alignment and fastening of the flanges with bolts and nuts.
• Wide Application Range: Flange couplings are used in various industries, including heavy machinery, pumps, compressors, marine propulsion, and power generation equipment.
• Suitable for High-Speed Applications: Flange couplings can handle high rotational speeds, making them suitable for applications requiring high-speed power transmission.
• Minimal Maintenance: Once properly installed, flange couplings require minimal maintenance, reducing downtime and operational costs.

Despite their advantages, flange couplings also have some limitations. They lack the ability to compensate for misalignment like flexible couplings, which can lead to increased stress on bearings and other components if not correctly aligned. Additionally, the rigid nature of flange couplings means they may not be suitable for applications where shaft misalignment is common or where shock and vibration absorption is required.

Overall, flange couplings are a reliable and robust choice for mechanical systems, particularly in applications demanding high torque transmission and precise shaft alignment. Proper installation and maintenance are crucial to ensure optimal performance and longevity of both the coupling and the connected machinery.

editor by CX 2024-01-25